CLUTCH PEDAL (for LHD) > INSTALLATION

for Preparation Click here

1. Install the clutch pedal pad onto the clutch pedal.
   

1. Apply MP grease to the inside of a new clutch master cylinder push rod clevis bush.
   

2. Using an 8 mm hexagon wrench and hammer, install the new clevis bush onto the clutch pedal.
   

1. Install the 2 No. 1 clutch pedal cushions onto the clutch pedal.
   

1. Apply MP grease to inside of the 2 clutch pedal bushes.
   

2. Install the 2 clutch pedal bushes and clutch pedal shaft collar into the clutch pedal.
   

1. Install the clutch pedal with the clutch pedal shaft and nut.
   

   Torque:

   37 N*m{ 375 kgf*cm , 27 ft.*lbf }

1. Apply MP grease onto the sliding portion of the clutch pedal spring holder.
   

2. Apply MP grease onto the turn over spring seat compression spring and clutch pedal turnover bush.
   

3. Install the clutch pedal turnover bush onto the clutch pedal.
   

4. Install the turn over spring seat compression spring with the clutch pedal spring holder onto the clutch pedal.
   

5. Install the clutch pedal spring holder onto the clutch pedal support.
   

1. Engage the 2 claws and install the No. 1 pedal spring hook.
   

2. Apply MP grease to the tension spring and spring hook.
   

3. Install the pedal with hook spring onto the clutch pedal and No. 1 pedal spring hook.
   

1. Fully loosen the adjusting nut and temporarily tighten the clutch switch onto the clutch support.
   

   Text in Illustration 

   *1	Turn
   *2	Adjusting nut

   NOTICE:

   Do not fully tighten the adjusting nut, because the nut will be tightened after adjusting the height of the pedal.

1. Install the clutch start switch with the nut onto the clutch pedal support.
   

   Torque:

   16 N*m{ 160 kgf*cm , 12 ft.*lbf }

1. Install the clutch pedal support with the 2 nuts and bolt.
   

   Torque:

   Nut:

   13 N*m{ 129 kgf*cm , 9 ft.*lbf }

   Bolt:

   24 N*m{ 241 kgf*cm , 17 ft.*lbf }

2. Apply MP grease to push rod clevis pin.
   

   Text in Illustration 

   *1	Clip
   *2	Push rod clevis pin

3. Connect the clutch master cylinder push rod clevis to the clutch pedal support sub-assembly with the push rod clevis pin and a new clip.
   

4. Connect the 2 connectors and install the wire harness clamps onto the clutch pedal assembly.
   

5. With the clutch pedal depressed to the fully open position, check that the clearance shown in the illustration is 2.5 to 5.5 mm (0.098 to 0.217 in.).
   

   Text in Illustration 

   *1	2.5 to 5.5 mm (0.098 to 0.217 in.)

1. Pull back the floor carpet.
   

2. Check that the pedal height is correct.
   

   Text in Illustration 

   *1	Clutch switch assembly
   *2	Adjust nut
   *a	Clutch pedal height

   Pedal height from floor:

   for 1KR-FE, 1NR-FE:

   123.9 to 133.9 mm (4.878 to 5.272 in.)
   

   for 1ND-TV:

   136.7 to 146.7 mm (5.382 to 5.776 in.)
   

3. If the pedal height is not as specified, adjust it as follows.
   
   

   1. Loosen the adjusting nut and turn the clutch pedal switch until the correct height is obtained.
      

   2. Tighten the adjusting nut.
      

      Torque:

      16 N*m{ 160 kgf*cm , 12 ft.*lbf }

1. Check that the engine does not start when the clutch pedal is released.
   

2. Check that the engine starts when the clutch pedal is fully depressed.
   If necessary, inspect and replace the clutch pedal switch assembly (Click here).
   

1. Install the knee air bag assembly (Click here).